Quad Refurbishment 2020

Quad 57 refurbished

Table of Contents

Introduction

2020/01/28

Since a few years it was clear for me that the time for a complete refurbishment of the Quads has come. My friend Meinolf had already worked on 3 pairs in this time with very large success and the results were really stunning. I have always done myself however very heavily to finally begin with it – it is simply no work which I really like. After Meinolf had finished his third pair at the end of 2019 and he optimized the processing steps again, he took mercy on me and began in early 2020 with the refurbishment of my Quads.

Dear Meinolf, many many thanks again at this point for your excellent work!

Meinolf kindly provided me with his last refurbished pair and so I was able to listen to them during the whole time of working with Stacked Quads. Remarkable was the significant improvement of the audiophile performance – how would it sound with completely redesigned Quads?

The material for the refurbishment comes mainly from ER Audio from Australia. In our opinion Rob Mackinlay does by far the best work.

But not only the foils but also the high voltage generation should be replaced. Here I was naturally in my element again. First I looked around on the internet and had to find out that most of them didn’t really care about the functional safety of their boards – and that at voltages of around 6000V/DC. So I created my own circuit board – which I would have done anyway – and I added some improvements to the design (see Quad EHT Unit). The above mentioned Quads of my friend Meinolf are already running with the design, the last pair also with the final layout.

There is a phenomenon in conjunction with my Quads that I have observed for many years but have only understood in the last few weeks. The loudspeakers have a “day form”, they are sometimes quieter than usual and I have to drive more level to hear the same perceived volume. For a long time I considered it to be my personal daily condition, but the investigations of the last weeks showed that it is the loudspeakers themselves. The reason is the varying mains voltage ( allowed: 230V/AC ±10%) which has a direct effect on the bias voltage of the foils. Different bias voltages cause changed deflections – and thus volume – of the Quads. To prevent this, the RStAudio ESL AC Voltage Regenerator is currently (January 2020) under development.

Refurbishment

2020/02/17

The Quad ESL 57 consists of 3 active electrostatic units, two bass elements left and right and a narrower mid-high element in the middle of the speaker. For all 3 units the active “audio” foil and the two dust protection foils should be replaced. All in all 9 foils per speaker. Of course, the active foil must also be made electrically conductive. In the following picture the 3 elements are nicely visible. You can also see very impressively how the loudspeaker looks from the inside after 40 years of operation. What you can’t see on the picture are the insufficient foil tensions.

40 years old Quad ESL 57 without Front Grille

40 years old Quad ESL 57 without Front Grille

But it was not only insufficient film tension that was to be deplored. When we opened it, we found that all active foils were very “lovelessly” coated with the conductive film – there was no question of an even coating at all. In addition, there were damaged areas on the conductive coating of the stators, which definitely had already arisen during production. That sounds very negative now – which it certainly is – but the speakers always sounded good.

My friend Meinolf naturally repaired the damage to the active layer on the stators and of course he very carefully applied the conductive film to the entire surface of the foil. The new foils are now definitely driven over the complete surface.

In addition, however, developments have not stood still in the field of foils either, and today’s foils are much thinner and therefore lighter, but still more resistant than in the 1950s. This applies to all foils, of course. In the high frequencies there is now a 3.5μm Mylar C (original 6μm Mylar) and in the bass a 6μm Hostaphan (original 12μm Saran) foil. The very light dust protection foil has 3,8μm.

Who would like to read more exactly to the restoration of my Quads looks at the reports on the homepage of my friend Meinolf – not all pages are currently translated into English:

Quad ESL 57 – Restauration auf die Spitze getrieben

Wie kommen Funken in meine Elektrostaten – Vorsicht mit der Spannungsspezifikation

Wachsfigurenkabinett – das Innenleben der Quad ESL 57 Audiounit

On his site you will find much more information about the restoration of the 57 Quad ESL – and a lot more!

Quad ESL 57 – Elektrostaten

Audiophile Review

2020/02/10
It is of course much too early to give a final rating. At the moment I run the Stacked Quads with 4 revised speakers (2 own and 2 from my friend Meinolf). What I can say today is that the loudspeaker still has the distinctive genes of the 57 Quad ESL, but it has never sounded as good as it does today. The new foils definitely bring the Quads a huge step forward.